Custom Gears
We can precisely tailor gears to specific application requirements, ensuring optimal performance, efficiency and life in demanding or specialized environments.
- Competitively priced Save 30%
- Fast turnaround in 7 days
- Real factory welcome to visit
- Worldwide delivery
what we offer
Custom Gear Types
Custom Gears Material Selection
- Carbon Steel
- Alloy Steel
- Stainless Steel
- Cast Iron
- Aluminum Alloys
- Brass and Bronze
- Nylon
- Acetal
- Polycarbonate
- Peek
- Glass-Fiber Reinforced Plastics
Our Custom Gear Manufacturing Facility
We have 3 advanced gear production factories, focusing on the manufacture of high-precision gears. We sincerely invite you to visit us and learn more about our production process, equipment and quality management system. We look forward to discussing cooperation opportunities with you.
Frequently ask question
We can process many types of gears, including spur gears, helical gears, bevel gears, spiral gears, worm gears, and planetary gears. Whether it is standard gears or custom gears, we can provide suitable solutions according to your needs.
Our gear machining accuracy can reach the DIN 3962 grade 3 standard, and the pitch and tooth shape errors are within ±0.002 mm, which can meet the needs of high-precision transmission systems.
The diameter of the gears we can process ranges from 10mm for small gears to 3000mm for large industrial gears, which is suitable for various gear needs from small precision equipment to large machinery.
The gears we process can be made of a variety of materials, including carbon steel, alloy steel, stainless steel, cast iron, copper alloy, engineering plastics, etc. Depending on the specific application scenario, we can also provide heat treatment and surface treatment suggestions.
Yes, we can provide heat treatment services such as quenching, tempering, carburizing, nitriding, and surface treatments such as galvanizing, nickel plating, and painting to ensure that the gears have excellent wear resistance and corrosion resistance.
The production cycle depends on the type, size, and quantity of the gears. Generally speaking, the processing time for standard gears is 5-10 days, and customized gears may take 2-4 weeks. We can also provide expedited services based on customer needs.
Yes, our engineering team can provide gear design support based on your application requirements to help you optimize the structure, size, and material selection of the gear to improve performance and cost-effectiveness.
We support the full process service from sample development, small batch trial production to large batch production. Whether it is sample production or small batch requirements, we can meet and guarantee the same processing accuracy and quality standards.
The price of gears mainly depends on the size, material, accuracy requirements and order quantity. Generally speaking, large-scale production can significantly reduce the cost per piece. We will provide a detailed quotation based on your specific needs.
We use advanced CNC equipment for processing and are equipped with strict quality control processes. Each gear will be inspected by high-precision testing equipment to ensure that all gears meet the drawing requirements and quality standards.
Custom Gears Manufacturing Process
Our company’s gear manufacturing process undergoes strict quality control and advanced technical support to ensure that each gear has high precision and high performance.
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Custom Gear Product Display
Custom Gear Solutions
In order to assist companies in obtaining dependable and effective bespoke gear solutions, we have created a full-service procedure that covers design through production. This enhances product performance and operating efficiency while guaranteeing that your gear needs are perfectly satisfied.
Requirement Analysis
We begin with a detailed analysis of the customer’s specific requirements. Below is a table outlining key factors we consider during this phase:
| Requirement | Details |
|---|---|
| Operating Environment | Assess conditions like high temperature, humidity, or corrosive environments to determine appropriate materials and surface treatments. |
| Load Requirements | Clarify torque, speed, and load the gear must withstand to ensure durability under real-world conditions. |
| Precision Needs | Define gear tolerance, tooth profile accuracy, and other factors based on required transmission precision. |
| Lifespan | Determine gear lifespan expectations based on usage frequency, suggesting appropriate materials and heat treatment to enhance wear resistance. |
| Noise and Vibration | For applications sensitive to noise, such as automotive and precision equipment, we address design aspects to minimize noise and vibration. |
Design of Gears
Depending on the application needs of the client, our engineering team offers expert gear design services, such as:
Gear Type Selection: To balance cost and performance, we suggest appropriate gear types (such as worm, helical, bevel, spur, and planetary gears) based on application scenarios.
Enhancement of Design Parameters: To increase transmission efficiency and service life, we model and adjust gear parameters such module, pressure angle, and gear width using sophisticated software.
Suggestions for Materials and Heat Treatment: To increase strength and durability, we recommend the appropriate materials (such as alloy steel, stainless steel, aluminum, etc.) and heat treatments (such as carburizing, quenching, etc.) based on the load and environmental factors.
Production and Handling
To guarantee excellent accuracy and consistency in the production of gears, we employ sophisticated CNC machines and stringent quality control procedures:
CNC Machining: We guarantee gear tooth accuracy to within ±0.002 mm with our cutting edge CNC gear cutting and finishing machines.
Heat Treatment: We provide a range of heat treatments, including carburizing, nitriding, and quenching, to improve wear resistance and surface hardness.
Surface Treatment: To increase the lifespan of gears that need to withstand corrosion, we offer zinc plating, oxidation, and coating options.
Inspection of Quality
The foundation of our custom gear solutions is quality. To guarantee that every piece of equipment satisfies design requirements and global standards, we employ a thorough inspection system and quality control procedures:
Precision Testing Equipment: We thoroughly inspect tooth profile defects, tooth pitch deviation, and gear runout using CMM machines and gear measurement equipment to make sure all gears match DIN, AGMA, and other international standards.
Complete Process Quality Control: We uphold stringent inspection procedures at every turn, from the acquisition of raw materials to the delivery of the finished product, to ensure a constant level of manufacturing quality.
Delivery and Post-Sale Assistance
On-Time Delivery: We guarantee the timely delivery of customized equipment. We emphasize production by providing faster processing for urgent requests.
Technical Support: To guarantee flawless performance during gear installation and commissioning, we offer both remote and on-site technical support.
After-Sales Guarantee: We provide quick assistance and free repair or replacement services in the event that there are any quality problems during the prearranged warranty period.
Case Studies
We have effectively offered specialized gear solutions to a range of sectors. Here are few instances:
Automotive Industry: A large automaker’s custom helical gear system reduced noise and wear while enhancing transmission efficiency by 15%.
Construction Machinery: Manufacturers of construction machinery use large-module, high-strength gears that are enhanced by carburizing and quenching to increase wear resistance and longevity.
Wind Power Industry: A planetary gear set was designed specifically for wind turbines, increasing gear strength and precision and enabling longer, continuous operation between breakdowns.
Our bespoke gear solution is focused on satisfying your unique needs by careful demand analysis, expert design optimization, manufacturing precision, and extensive quality control. For intricate industrial machinery or precise transmission systems, we have the necessary resources to offer the ideal gear solution for your company.
Please don’t hesitate to get in touch with us if you require custom gear; we’ll be happy to offer professional assistance and services that are catered to your demands.
